By Rod Black
An undergraduate textbook designed for classes related to layout and manufacture. half 1 covers the fundamentals of layout (process, specification, drawing, BS4500, general parts, bolts, gears, belts and so on) and of producing procedures (cutting, casting, bulk deformation, sheet steel, powder forming, becoming a member of, floor remedy, qc etc). half 2 exhibits how those basics may be built-in via linking layout and production judgements, contemplating affects of volume, fabrics, ergonomics, aesthetics and so on and discussing the organisational info flows and controls required for a ecocnomic product. Examples drawn from are incorporated as applicable.
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Extra info for Design and Manufacture: An Integrated Approach
16). 10 ------. · However, a good design requires not only that the components are interchangeable, but also that they fit together in such a way that they can function correctly. The way components fit together will be determined by a combination of the chosen dimensions of each component and the tolerances on those dimensions. Imagine a shaft that is able to rotate freely supported in a nylon bush. The bush in turn is mounted in a housing. To achieve its function, the bush must be held in the housing so that it does not move.
Use 0 to indicate diameter. • Do not over-dimension, as this can lead to confusion and errors. Each dimension should only be indicated once on the drawing. Auxiliary dimensions are the exception to this rule, and are only added for clarification. They are not toleranced and should be shown in parentheses. • Do not include units on each dimension: add a general note to the drawing (All Dimensions in mm). 18 24 The Basics of Design the drawing: to communicate specific information. Choose the dimensioning method that appears simple and easy to understand.
In practice, however, most engineering applications can be satisfied from a more limited range of fits. BS4500 provides tables covering selected fits which should satisfy most applications. The following comments expand upon the use of some of these fits. g. gearbox shafts, engine tappet guides. e. light load and accurate alignment with good lubrication). g. gear pump spindle bearings, sewing machine needle bar guide. • Hl h6 Location: At MMC clearance. g. valve guide. g. shaft coupling or end cap with bearing.